TOP SHEAR Chipless ShearingACS® TOP SHEAR 80
Diameter range
min. 17 mm inside to max. 80 mm outside
≥ 16 mm inside
≥ 16 mm inside
Master lengths
3000 – 6500 /
8000 / 9500 / 12,500 /
14,500 / 16,500 mm
Bundle weight 5000 kg (6000 kg)
Production accuracy of the
workpiece length
Reference dimension Da = 30 mm
workpiece length
Reference dimension Da = 30 mm
± 0.1 mm
Maximum production output Single cut
max. 11,000 pcs/h
Cutting force max.
100,000 N
(150,000 N optional)
(150,000 N optional)
Set-up times,
outer tools (pre-configured)
outer tools (pre-configured)
10 min
Set-up times,
inner tools (pre-configured)
inner tools (pre-configured)
10 min
Time required for changing
all clamping tools (all
cutting tools pre-configured)
all clamping tools (all
cutting tools pre-configured)
30 min
Technical Functions - ACS® + TOP SHEAR Chipless Shearing
Innovative, user-friendly and powerful
- Production system for shearing pipes in single-cut mode
- Chipless shearing process for thin-walled materials that are difficult to machine
- Shearing without material loss
- Minimal unit costs and maximum output
- Outstanding tool service life thanks to servo-controlled shearing gap measurement including automatic monitoring and adjustment during the ongoing process
- Inner and outer tools can be repeatedly sharpened
- CNC production system
- Ultra-dynamic servo drives
- Minimal energy consumption
- Fully automated production process
- Material feed via bundle-loading magazine
- Automatic separation and positioning of the initial material
- Minimal set-up and unit costs thanks to minimal cycle times
- Optimal process reliability in production
- Maximum reliability and flexibility in production
- User-friendly screen interfaces and clearly structured menu navigation
- Job-based production process:
- creation, storage and administration of job lists, products and cutting data
- workpiece parameters and machine settings are loaded fully automatically and processed
- evaluation and analysis of job-related production and cutting data
- contactless material edge detection for material trim-cut and tag ends ≥ 0 mm
- Defined outward transfer of workpieces via 2 possible material outlets
- Crash monitoring and analysis
- Monitoring of tension on the clamping tools
- Clamping force continuously adjustable
- Defined outward transfer of workpieces according to individual parameters, when e.g.
- clamping errors occur
- a cut is incomplete
- Central monitoring and operation of the cutting tools and shearing parameters
- Piece counter
- Shearing surface
- Shearing stroke
- Compliant with CE requirements as well as applicable directives and guidelines of the European Union and North America
