ACS® 105 + CFM TWIN
Diameter range
10 – 45 mm
Master lengths
3000 – 6500 /
8000 / 9500 / 12,500 /
14,500 / 16,500 mm
Bundle weight 5000 kg (6000 kg)
Production accuracy of the
workpiece length
Reference dimension Da = 50 mm
workpiece length
Reference dimension Da = 50 mm
±0.025 mm
s = 0.01 mm
Maximum production output TWIN machining
5900 pcs/h
Maximum mechanical power of the saw
max. 18 kW
Time required for saw blade change
2 min
Time required for changing all clamping tools TWIN machining
20 min
Time required for changing the end-machining heads TWIN machining
10 min
Technical Functions – ACS® Sawing (+ LM Length Measurement)
Innovative, user-friendly and powerful
- Production system for single- and multiple-cut sawing
- Wall thicknesses from 0.5 mm to solid material
- Optional - Extraction of machining chips directly at the source (sawing)
- CNC production system
- Ultra-dynamic servo drives
- Fully automated production process
- Material feed via bundle-loading magazine
- Automatic separation and positioning of the initial material
- Minimal set-up and unit costs thanks to minimal cycle times
- Optimal process reliability in production
- Maximum reliability and flexibility in production
- User-friendly screen interfaces and clearly structured menu navigation
- Job-based production process:
- creation, storage and administration of job lists, products and cutting data
- workpiece parameters and machine settings are loaded fully automatically and processed
- evaluation and analysis of job-related production and cutting data
- contactless material edge detection for material trim-cut and tag ends ≥ 0 mm
- Production of up to 3 different workpiece lengths within a single master length
- Defined outward transfer of workpieces via 3 possible material outlets
- Length measurement single and multiple cut
- Automatic workpiece length correction
- Optimization of energy and compressed air consumption via product-related settings
- Defined monitoring of the saw blade and saw blade drive
- Crash monitoring and analysis
- Monitoring of tension on the clamping tools
- Clamping force continuously adjustable
- Defined outward transfer of workpieces according to individual parameters, when e.g.
- workpiece lengths are incorrect
- clamping errors occur
- the saw torque is outside the target range
- a cut is incomplete
- Compliant with CE requirements as well as applicable directives and guidelines of the European Union and North America
Technical Functions – ACS® + CFM Chamfering
- Integrated end machining for single-cut applications
- Simultaneous machining of both workpiece ends
- Optional - Extraction of machining chips directly at the source (chamfer)
- Use of fixed and adjustable end-machining heads
- Optimal workpiece positioning and centric clamping of the workpieces to the end-machining heads (horizontally and vertically 0.001 to 0.1 mm)
- Central monitoring and operation of the cutting tools and machining parameters
- Workpiece counter
- Cutting area
- Torque
- Tool wear
- Central monitoring of workpiece clamping on the CFM clamp
- Centralized entry and administration of limit values
- Clamping force continuously adjustable
- Length measurement for each workpiece after chamfering
- Automatic workpiece length correction
- Automatic and defined outward workpiece transfer if:
- the previously defined tolerances are exceeded
- clamping errors occur
- the chamfering torque is exceeded or not reached
Technical Functions – ACS® + CFM TWIN Chamfering
- Integrated end machining for double-cut applications up to a diameter clamping range of 45 mm (per workpiece)
- Synchronous clamping and machining of both workpieces simultaneously
- Patented RATTUNDE TWIN workpiece clamping system
- Use of fixed and adjustable end-machining heads
- Optimal workpiece positioning and centric clamping of the workpieces to the end-machining heads (horizontally and vertically 0.001 to 0.1 mm)
- Central monitoring and operation of the cutting tools and machining parameters
- Workpiece counter
- Cutting area
- Torque
- Tool wear
- Central monitoring of workpiece clamping on the CFM TWIN clamp
- Centralized entry and administration of limit values
- Clamping force continuously adjustable
- Length measurement for each workpiece after chamfering
- Automatic workpiece length correction
- Automatic and defined outward workpiece transfer if:
- the previously defined tolerances are exceeded
- clamping errors occur
- the chamfering torque is exceeded or not reached