Sawing + CFM Chamfering + BDM Brush Deburring

Technical Functions – ACS® Sawing (+ LM Length Measurement)

Innovative, user-friendly and powerful

• Production system for single- and multiple-cut sawing
• Wall thicknesses from 0.5 mm to solid material
• Optional - Extraction of machining chips directly at the source (sawing)
• CNC production system
• Ultra-dynamic servo drives
• Fully automated production process
• Material feed via bundle-loading magazine
• Automatic separation and positioning of the initial material
• Minimal set-up and unit costs thanks to minimal cycle times
• Optimal process reliability in production
• Maximum reliability and flexibility in production
• User-friendly screen interfaces and clearly structured menu navigation
• Job-based production process:
  • creation, storage and administration of job lists, products and cutting data
  • workpiece parameters and machine settings are loaded fully automatically and processed
  • evaluation and analysis of job-related production and cutting data
  • contactless material edge detection for material trim-cut and tag ends ≥ 0 mm
• Production of up to 3 different workpiece lengths within a single master length
• Defined outward transfer of workpieces via 3 possible material outlets
• Length measurement single and multiple cut
• Automatic workpiece length correction
• Optimization of energy and compressed air consumption via product-related settings
• Defined monitoring of the saw blade and saw blade drive
• Crash monitoring and analysis
• Monitoring of tension on the clamping tools
  • Clamping force continuously adjustable
• Defined outward transfer of workpieces according to individual parameters, when e.g.
  • workpiece lengths are incorrect
  • clamping errors occur
  • the saw torque is outside the target range
  • a cut is incomplete
• Compliant with CE requirements as well as applicable directives and guidelines of the European Union and North America

Technical Functions – ACS® + CFM Chamfering

• Integrated end machining for single-cut applications
• Simultaneous machining of both workpiece ends
• Optional - Extraction of machining chips directly at the source (chamfer)
• Use of fixed and adjustable end-machining heads
• Optimal workpiece positioning and centric clamping of the workpieces to the end-machining heads (horizontally and vertically 0.001 to 0.1 mm)
• Central monitoring and operation of the cutting tools and machining parameters
  • Workpiece counter
  • Cutting area
  • Torque
  • Tool wear
• Central monitoring of workpiece clamping on the CFM clamp
  • Centralized entry and administration of limit values
  • Clamping force continuously adjustable
• Length measurement for each workpiece after chamfering
• Automatic workpiece length correction
• Automatic and defined outward workpiece transfer if:
  • the previously defined tolerances are exceeded
  • clamping errors occur
  • the chamfering torque is exceeded or not reached

Technical Functions – ACS® + BDM Brush deburring

• Integrated brush-deburring system for single- and multiple-cut applications
• Variable brush speed settings
• Variable brush engagement depth settings
• Automatic workpiece length setting
• Transport of round and profile material in single- and multiple-cut sawing
• Workpiece transport via CNC transport disks
• Select special brushing and transport programs for various material qualities
• Rotation of the workpieces by 360° during brush-deburring
• Monitoring of brush drive performance
• Extraction of brush-deburring dusts via wet separator