Sawing + BDM Brush DeburringACS® 105 + BDM30
Diameter range
10 – 105 mm
Multiple cut
10 – 45 mm
Profile material
10 x 10 – 80 x 80 mm
120 x 62 mm
Multiple cut possible
Master lengths
3000 – 6500 /
8000 / 9500 / 12,500 /
14,500 / 16,500 mm
Bundle weight 5000 kg (8000 kg)
Production accuracy of the
workpiece length
Reference dimension Da = 50 mm
workpiece length
Reference dimension Da = 50 mm
±0.05 mm
s = 0.03 mm
Maximum production output Single cut
3500 pcs/h
Double cut
max. 7200 pcs/h
Triple cut
max. 8900 pcs/h
Quadruple cut
max. 11,900 pcs/h
7-fach-schnitt
max. 19,800 pcs/h
Maximum mechanical power of the saw
max. 18 kW
Time required for saw blade change
2 min
Time required for changing all clamping tools
7 min
Time required for changing the roller brushes
50 min
ACS® 136 + BDM
Diameter range
10 – 136 mm
Multiple cut
10 – 60 mm
Profile material
10 x 10 – 108 x108 mm
195 x 48 mm
Multiple cut possible
Master lengths
3000 – 6500 /
8000 / 9500 / 12,500 /
14,500 / 16,500 mm
Bundle weight 5000 kg (8000 kg)
Production accuracy of the
workpiece length
Reference dimension Da = 50 mm
workpiece length
Reference dimension Da = 50 mm
±0.05 mm
s = 0.03 mm
Maximum production output Single cut
2100 pcs/h
Double cut
max. 4100 pcs/h
Triple cut
max. 5600 pcs/h
Quadruple cut
max. 7500 pcs/h
7-fach-schnitt
Maximum mechanical power of the saw
max. 18 kW
Time required for saw blade change
2 min
Time required for changing all clamping tools
7 min
Time required for changing the roller brushes
50 min
ACS® 169 + BDM
Diameter range
10 – 169 mm
Multiple cut
10 – 90 mm
Profile material
10 x 10 – 120 x 120 mm
140 x 80 mm
Multiple cut possible
Master lengths
3000 – 6500 /
8000 / 9500 / 12,500 /
14,500 / 16,500 mm
Bundle weight 5000 kg (8000 kg)
Production accuracy of the
workpiece length
Reference dimension Da = 50 mm
workpiece length
Reference dimension Da = 50 mm
±0.05 mm
s = 0.03 mm
Maximum production output Single cut
max. 2100 pcs/h
Double cut
max. 4100 pcs/h
Triple cut
max. 5600 pcs/h
Quadruple cut
max. 7500 pcs/h
7-fach-schnitt
Maximum mechanical power of the saw
max. 36 kW
Time required for saw blade change
2 min
Time required for changing all clamping tools
7 min
Time required for changing the roller brushes
50 min
Technical Functions – ACS® Sawing (+ LM Length Measurement)
Innovative, user-friendly and powerful
- Production system for single- and multiple-cut sawing
- Wall thicknesses from 0.5 mm to solid material
- Optional - Extraction of machining chips directly at the source (sawing)
- CNC production system
- Ultra-dynamic servo drives
- Fully automated production process
- Material feed via bundle-loading magazine
- Automatic separation and positioning of the initial material
- Minimal set-up and unit costs thanks to minimal cycle times
- Optimal process reliability in production
- Maximum reliability and flexibility in production
- User-friendly screen interfaces and clearly structured menu navigation
- Job-based production process:
- creation, storage and administration of job lists, products and cutting data
- workpiece parameters and machine settings are loaded fully automatically and processed
- evaluation and analysis of job-related production and cutting data
- contactless material edge detection for material trim-cut and tag ends ≥ 0 mm
- Production of up to 3 different workpiece lengths within a single master length
- Defined outward transfer of workpieces via 3 possible material outlets
- Length measurement single and multiple cut
- Automatic workpiece length correction
- Optimization of energy and compressed air consumption via product-related settings
- Defined monitoring of the saw blade and saw blade drive
- Crash monitoring and analysis
- Monitoring of tension on the clamping tools
- Clamping force continuously adjustable
- Defined outward transfer of workpieces according to individual parameters, when e.g.
- workpiece lengths are incorrect
- clamping errors occur
- the saw torque is outside the target range
- a cut is incomplete
- Compliant with CE requirements as well as applicable directives and guidelines of the European Union and North America
Technical Functions – ACS® + BDM Brush deburring
- Integrated brush-deburring system for single- and multiple-cut applications
- Variable brush speed settings
- Variable brush engagement depth settings
- Automatic workpiece length setting
- Transport of round and profile material in single- and multiple-cut sawing
- Workpiece transport via CNC transport disks
- Select special brushing and transport programs for various material qualities
- Rotation of the workpieces by 360° during brush-deburring
- Monitoring of brush drive performance
- Extraction of brush-deburring dusts via wet separator
